Mazda 2: Service Cautions

Injury/damage Prevention Precautions

Protection of the Vehicle

Mazda 2. Service Cautions

Preparation of Tools and Measuring Equipment

Mazda 2. Service Cautions

Special Service Tools

Mazda 2. Service Cautions

Malfunction Diagnosis System

Connection to malfunction diagnosis system

With the ignition switched off, connect the malfunction diagnosis system to the DLC-2 connector shown in the figure.

Mazda 2. Service Cautions

Negative Battery Cable Disconnection/connection

Warning

Before removing the SRS air bag system-related parts, always disconnect the negative battery cable and wait for 1 min. or more to allow the back-up power supply to deplete its stored power. (See AIR BAG SYSTEM SERVICE WARNINGS).

Negative battery cable disconnection/required procedures after connecting

Mazda 2. Service Cautions

Oil Leakage Inspection

Using UV light (black light)

1. Remove any oil on the engine or transmission/transaxle.

NOTE:

2. Pour the fluorescent dye into the engine oil or transmission/transaxle oil.

3. Allow the engine to run for 30 min.

4. Inspect for dye leakage by irradiating with UV light (black light), and identify the type of oil that is leaking.

5. If no dye leakage is found, allow the engine to run for another 30 min. or drive the vehicle then reinspect.

6. Find where the oil is leaking from, then make necessary repairs.

NOTE:

Not using UV light (black light)

1. Gather sample of the leaking oil using an absorbent white tissue.

2. Then, gather some samples of engine and transaxle oil onto a white cloth or piece of paper.

3. Compare the appearance and smell, and identify the type of oil that is leaking.

Mazda 2. Service Cautions

4. Remove any oil on the engine or transmission/transaxle.

5. Allow the engine to run for 30 min.

6. Check the area where the oil is leaking, then make necessary repairs.

Removal of Parts

Mazda 2. Service Cautions

Disassembly

Mazda 2. Service Cautions

Inspection During Removal, Disassembly

Mazda 2. Service Cautions

Arrangement of Parts

Mazda 2. Service Cautions

Cleaning of Parts

Mazda 2. Service Cautions

WARNING:

Reassembly

Mazda 2. Service Cautions

Mazda 2. Service Cautions

  • Sealant and gaskets, or both, should be applied to specified locations.
  • When sealant is applied, parts should be installed before sealant hardens to prevent leakage.
  • Oil should be applied to the moving components of parts.
  • Specified oil or grease should be applied at the prescribed locations (such as oil seals) before reassembly.

Adjustment

Mazda 2. Service Cautions

Rubber Parts and Tubing

Mazda 2. Service Cautions

Hose Clamps

Mazda 2. Service Cautions

Torque Formulas

Mazda 2. Service Cautions

Mazda 2. Service Cautions

Mazda 2. Service Cautions

The length of the SST past the torque wrench drive.
The length of the torque wrench.

Vise

Mazda 2. Service Cautions

Dynamometer

NOTE:

SST

Example (SST List)

Mazda 2. Service Cautions

Example (In text)

Mazda 2. Service Cautions

Installation of Radio System

The control module and control unit have been designed with sufficient attention to radio wave disturbances from the outside. However, observe the following precautions when installing the radio set to the vehicle to prevent adverse effects on the control module and control unit.

Mazda 2. Installation of Radio System

Mazda 2. Installation of Radio System

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