Mazda 2: Brake Pedal

BRAKE PEDAL INSPECTION

Pedal Height Inspection

1. Measure the distance from the steering shaft cover to the center of the upper surface of the pedal pad and verify that it is as specified.

Mazda 2. BRAKE PEDAL INSPECTION

Pedal height (reference value)

Pedal play inspection

1. Pump the pedal several times to release the vacuum in the power brake unit.

2. Gently depress the pedal by hand and measure the pedal play.

Standard pedal play

NOTE:

Pedal-to-floor Clearance Inspection

1. Start the engine and depress the brake pedal with a force of 147 N {15.0 kgf, 33.0 lbf}.

2. Measure the distance between the floor panel and the pedal pad center and verify that the dimensions are as shown in the figure.

Mazda 2. BRAKE PEDAL INSPECTION

Standard pedal-to-floor clearance

BRAKE PEDAL REMOVAL/INSTALLATION

CAUTION:

1. Remove the accelerator pedal. (See ACCELERATOR PEDAL REMOVAL/INSTALLATION).

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

CAUTION:

Mazda 2. BRAKE PEDAL REMOVAL/INSTALLATION

  1. Brake switch connector
  2. Brake switch
  3. Lock unit
  4. Wiring harness
  5. Interlock cable
  6. Snap pin
  7. Clevis pin
  8. Brake pedal
  9. Pedal pad

Lock Unit Removal Note

1. Before removing the lock unit, measure length A (between lock unit and pedal arm stopper plate) and note it down for reference in installation.

Mazda 2. BRAKE PEDAL REMOVAL/INSTALLATION

Brake Pedal Removal Note

1. Remove the brake pedal as shown in the figure.

Mazda 2. BRAKE PEDAL REMOVAL/INSTALLATION

NOTE:

Brake Pedal Installation Note

1. Install the brake pedal as shown in the figure.

Mazda 2. BRAKE PEDAL REMOVAL/INSTALLATION

NOTE:

Lock Unit Installation Note

1. Verify that length A measured at installation has not changed and install the lock unit.

Mazda 2. BRAKE PEDAL REMOVAL/INSTALLATION

Brake Switch Installation Note (MTX)

1. Inspect the brake pedal. (See BRAKE PEDAL INSPECTION).

2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

3. Secure the brake switch by turning it counterclockwise 45

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