Mazda 2: Brake Hose (Front)

BRAKE HOSE (FRONT) REMOVAL/INSTALLATION

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. Add brake fluid, bleed the brakes, and inspect for leakage after the installation has been completed. (See BRAKE FLUID AIR BLEEDING).

Mazda 2. BRAKE HOSE (FRONT) REMOVAL/INSTALLATION

  1. Bolt
  2. Bolt
  3. Brake pipe
  4. Clip
  5. Brake hose

REAR BRAKE (DRUM) INSPECTION

Brake Lining Thickness Inspection

1. Remove the brake drum and measure the thickness of the brake lining.

Mazda 2. REAR BRAKE (DRUM) INSPECTION

Minimum brake lining thickness

Brake Drum Inspection

1. Remove the drum component.

2. Measure the inner diameter of the brake drum.

Brake drum wear maximum

Mazda 2. REAR BRAKE (DRUM) INSPECTION

3. Apply chalk to the inside of the brake drum, rub it against the brake shoe, and then inspect for scratches and uneven or abnormal wear inside the drum.

4. After inspection, wipe the chalk off.

Mazda 2. REAR BRAKE (DRUM) INSPECTION

REAR BRAKE (DRUM) REMOVAL/INSTALLATION

WARNING:

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. Add brake fluid, bleed the brakes, and inspect for leakage after the installation has been completed. (See BRAKE FLUID AIR BLEEDING).

4. After installation, adjust the parking brake and inspect the following.

  1. After depressing the brake pedal several times verify that there is no brake drag.
  2. Brake pedal-to-floor clearance inspection (See BRAKE PEDAL INSPECTION).
  3. Parking brake lever stroke inspection (See PARKING BRAKE LEVER INSPECTION).

CAUTION:

NOTE:

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

  1. Brake drum
  2. Shoe return spring (upper)
  3. Hold spring
  4. Hold pin
  5. Leading shoe, adjuster lever, adjust spring
  6. Adjuster component
  7. Shoe return spring (lower)
  8. Hold spring
  9. Hold pin
  10. Trailing shoe
  11. Brake pipe
  12. Wheel cylinder
  13. ABS wheel-speed sensor
  14. Wheel hub component
  15. End cable
  16. Backing plate

Shoe Return Spring (Upper) Removal Note

1. Remove the shoe return spring using a flathead screwdriver while supporting it with the hand, as shown in the figure, to prevent it from flying off.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

Shoe Return Spring (Lower), Adjuster Component, Leading Shoe, Adjuster Lever, Adjuster spring Installation Note

1. Install the shoe return spring (lower side) to the trailing shoe.

2. Install the adjuster component to the trailing shoe.

3. Install the adjuster lever and adjuster spring to the leading shoe as shown in the figure. Secure the adjuster lever so that it does not fall.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

4. Install the shoe return spring (lower side) to the leading shoe.

5. Install the leading shoe, adjuster lever, and adjuster spring as a single unit as shown in the figure.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

6. Verify that the adjuster component and adjuster lever are installed as shown in the figure.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

NOTE:

7. Reduce the outer diameter of the brake shoe and secure the adjuster lever to prevent it from falling.

NOTE:

Shoe Return Spring (Upper) Installation Note

1. Install the return spring using a flathead screwdriver while supporting it with the hand, as shown in the figure, to prevent it from flying off.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

Brake Drum Installation Note

1. Verify that each component part of the brake drum is properly installed by referring to the figure.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

2. Turn the adjuster on the adjuster component to adjust the brake shoe until the outer diameter (M) of the brake shoe is as specified below.

Mazda 2. REAR BRAKE (DRUM) REMOVAL/INSTALLATION

NOTE:

Adjustment value

3. Install the brake drum.

4. Depress the brake pedal five times and operate the automatic adjuster.

5. Verify that there is no brake drag.

WHEEL CYLINDER DISASSEMBLY/ASSEMBLY

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

Mazda 2. WHEEL CYLINDER DISASSEMBLY/ASSEMBLY

  1. Dust boot
  2. Wheel cylinder piston
  3. Piston cup
  4. Wheel cylinder spring
  5. Bleeder cap
  6. Bleeder screw
  7. Wheel cylinder body

BRAKE HOSE (REAR) REMOVAL/INSTALLATION

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. Add brake fluid, bleed the brakes, and inspect for leakage after the installation has been completed. (See BRAKE FLUID AIR BLEEDING).

Mazda 2. BRAKE HOSE (REAR) REMOVAL/INSTALLATION

  1. Brake pipe
  2. Clip
  3. Brake hose

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