Mazda 2: Air Bag Module and Pre-tensioner Seat Belt Deployment Procedures

Mazda 2 2007-2014 Service Manual / Restraints / Air Bag Module and Pre-tensioner Seat Belt Deployment Procedures

WARNING:

CAUTION:

Deployment Procedure for Inside of Vehicle

1. Inspect the SST (Deployment tool). (See INSPECTION OF SST (DEPLOYMENT TOOL)).

2. Move the vehicle to an open space, away from strong winds, and close all of the vehicle doors and windows.

3. Switch the ignition to off.

4. Disconnect the negative battery cable and wait for 1 min or more.

5. Follow the procedure below for operating (deploying) the applicable air bag module or pre-tensioner seat belt.

Driver-side Air Bag Module

WARNING:

NOTE:

1. Remove the driver-side air bag module.

(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION).

2. Connect the SST (Adapter harness) to the driver-side air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

3. Install the driver-side air bag module.

(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION).

4. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool) is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

8. Press the activation switch on the SST (Deployment tool) connected with 49 L066 002 (a yellow connector) of the SST (Adapter harness), and after 3 s, press the activation switch on the other SST (Deployment tool) to operate (deploy) the air bag module (both inflators).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

9. Disconnect the SST (Deployment tool) form the SST (Adapter harness).

Passenger-side Air Bag Module

WARNING:

NOTE:

1. Remove the glove compartment. (See GLOVE COMPARTMENT REMOVAL/INSTALLATION).

2. Disconnect the passenger-side air bag module connector.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

3. Connect the SST (Adapter harness) to the passenger-side air bag module as shown in the figure.

4. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool) is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

8. Press the activation switch on the SST (Deployment tool) connected with 49 L066 002 (a yellow connector) of the SST (Adapter harness), and after 3 s, press the activation switch on the other SST (Deployment tool) to operate (deploy) the air bag module (both inflators).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

9. Disconnect the SST (Deployment tool) form the SST (Adapter harness).

Side Air Bag Module

1. Disconnect the side air bag module connector.

2. Connect the SST (Adapter harness) to the side air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

3. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

4. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

5. Verify that the red lamp on the SST (Deployment tool) is illuminated.

6. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

7. Press the activation switch on the SST (Deployment tool) to operate (deploy) the side air bag module.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

8. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Curtain Air Bag Module

1. Remove the following parts:

  1. A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION).
  2. Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION).
  3. Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION).
  4. B-pillar lower trim (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION).
  5. Front seat belt upper anchor installation bolt (See FRONT SEAT BELT REMOVAL/INSTALLATION).
  6. B-pillar upper trim (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION).
  7. Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION).
  8. Rear seat back (See REAR SEAT BACK REMOVAL/INSTALLATION).
  9. Rear seat belt lower anchor installation bolt (See REAR SEAT BELT REMOVAL/INSTALLATION).
  10. Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION).
  11. Trunk side trim (See TRUNK SIDE TRIM REMOVAL/INSTALLATION).
  12. C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION).
  13. Sunvisor (See SUNVISOR REMOVAL/INSTALLATION).
  14. Rain sensor cover (vehicles with auto light/wiper system) (See RAIN SENSOR REMOVAL/INSTALLATION).
  15. Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION).
  16. Headliner (See HEADLINER REMOVAL/INSTALLATION).

2. Disconnect the curtain air bag module connector.

3. Connect the SST (Adapter harness) to the curtain air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

4. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool) is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

8. Press the activation switch on the SST (Deployment tool) to operate (deploy) the curtain air bag module.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

9. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Pre-tensioner Seat Belt

1. Remove the front scuff plate. (See FRONT SCUFF PLATE REMOVAL/INSTALLATION).

2. Remove the rear scuff plate. (See REAR SCUFF PLATE REMOVAL/INSTALLATION).

3. Remove the B-pillar lower trim. (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION ).

4. Remove the pre-tensioner seat belt and connect the SST (Adapter harness) as shown in the figure. (See FRONT SEAT BELT REMOVAL/INSTALLATION).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Install the pre-tensioner seat belt.

6. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

7. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

8. Verify that the red lamp on the SST (Deployment tool) is illuminated.

9. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

10. Press the activation switch on the SST (Deployment tool) to operate (deploy) the pre-tensioner seat belt.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

11. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Deployment Procedure for Outside of Vehicle

1. Inspect the SST (Deployment tool).

(See INSPECTION OF SST (DEPLOYMENT TOOL)).

2. Switch the ignition to off.

3. Disconnect the negative battery cable and wait for 1 min or more.

4. Follow the procedure below for operating (deploying) the applicable air bag module or pre-tensioner seat belt.

Driver-side Air Bag Module

WARNING:

1. Remove the driver-side air bag module.

(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION).

2. Connect the SST (Adapter harness) to the driver-side air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

3. Install the bolts to the driver-side air bag module.

4. Place the driver-side air bag module on the center of the tire wheel with the padded surface facing up. To secure the air bag module to the tire wheel, wrap a wire (cross section 1.25 mm2 {0.002 in2} or more) through the wheel and the bolt installation holes of the air bag module at least 4 times.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

5. Stack three tires without wheels on top of the tire with the driver-side air bag module, and then stack another tire with a wheel on the very top.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

6. Secure the tires with wire.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

7. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

8. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

9. Verify that the red lamp on the SST (Deployment tool) is illuminated.

10. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

11. Press the activation switch on the SST (Deployment tool) connected with 49 L066 002 (a yellow connector) of the SST (Adapter harness), and after 3 s, press the activation switch on the other SST (Deployment tool) to operate (deploy) the air bag module (both inflators).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

12. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Passenger-side Air Bag Module

WARNING:

1. Remove the glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION).

2. Remove the passenger-side air bag module. (See PASSENGER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION).

3. Connect the SSTs (Adapter harness) to the passenger-side air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

4. Place the padded surface of the passenger-side air bag module facing the center of the tire as shown in the figure. To secure the air bag module to the tire wheel, wrap a wire (cross section 1.25 mm2 {0.002 in2} or more) through the tire and around the bolts at least 4 times as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

5. Stack the tire with the passenger-side air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the passenger-side air bag module, and then stack another tire with a wheel on the very top.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

6. Secure the tires with wire.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

7. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

8. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

9. Verify that the red lamp on the SST (Deployment tool) is illuminated.

10. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

11. Press the activation switch on the SST (Deployment tool) to operate (deploy) the passenger-side air bag module (both inflators).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

12. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Side Air Bag Module

1. Remove the front seat. (See FRONT SEAT REMOVAL/INSTALLATION).

2. Remove the front seat back trim and pad. (See FRONT SEAT BACK TRIM REMOVAL/INSTALLATION).

3. Remove the side air bag module. (See SIDE AIR BAG MODULE REMOVAL/INSTALLATION).

4. Install the nuts to the side air bag module as shown in the figure, and connect the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Install the nuts to the side air bag module.

6. Place the padded surface of the side air bag module facing the center of the tire as shown in the figure. To secure the air bag module to the tire wheel, wrap a wire (cross section 1.25 mm2 {0.002 in2} or more) through the tire and around the bolts at least 4 times.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

7. Stack the tire with the side air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the side air bag module, and then stack another tire with a wheel on the very top.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

8. Secure the tires with wire.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

9. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

10. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

11. Verify that the red lamp on the SST (Deployment tool) is illuminated.

12. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

13. Press the activation switch on the SST (Deployment tool) to operate (deploy) the side air bag module.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

14. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Curtain Air Bag Module

1. Remove the following parts:

  1. A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION).
  2. Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION).
  3. Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION).
  4. B-pillar lower trim (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION).
  5. Front seat belt upper anchor installation bolt (See FRONT SEAT BELT REMOVAL/INSTALLATION).
  6. B-pillar upper trim (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION).
  7. Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION).
  8. Rear seat back (See REAR SEAT BACK REMOVAL/INSTALLATION).
  9. Rear seat belt lower anchor installation bolt (See REAR SEAT BELT REMOVAL/INSTALLATION).
  10. Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION).
  11. Trunk side trim (See TRUNK SIDE TRIM REMOVAL/INSTALLATION).
  12. C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION).
  13. Sunvisor (See SUNVISOR REMOVAL/INSTALLATION).
  14. Rain sensor cover (vehicles with auto light/wiper system) (See RAIN SENSOR REMOVAL/INSTALLATION).
  15. Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION).
  16. Headliner (See HEADLINER REMOVAL/INSTALLATION).

2. Remove the curtain air bag module.

(See CURTAIN AIR BAG MODULE REMOVAL/INSTALLATION).

3. Cut off the air bag part of the curtain air bag module at the position shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

4. Connect the SST (Adapter harness) to the curtain air bag module as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Secure the curtain air bag module to the tire, by wrapping a wire (cross section 1.25 mm2 {0.002 in2} or more) through the tire and the bolt installation holes at least 4 times as shown in the figure.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

6. Stack the tire with the curtain air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the curtain air bag module, and then stack another tire with a wheel on the very top.

7. Secure the tires with wire.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

8. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

9. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

10. Verify that the red lamp on the SST (Deployment tool) is illuminated.

11. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

12. Press the activation switch on the SST (Deployment tool) to operate (deploy) the curtain air bag module.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

13. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

Pre-tensioner Seat Belt

1. Remove the front scuff plate. (See FRONT SCUFF PLATE REMOVAL/INSTALLATION).

2. Remove the rear scuff plate. (See REAR SCUFF PLATE REMOVAL/INSTALLATION).

3. Remove the B-pillar lower trim. (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION).

4. Remove the pre-tensioner seat belt and connect the SST (Adapter harness) as shown in the figure. (See FRONT SEAT BELT REMOVAL/INSTALLATION).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

5. Put the pre-tensioner seat belt inside the tire and secure it to the tire by wrapping a wire (cross section of 1.25mm2 {0.002in2} or more) through the tire and the bolt installation holes at least 4 times.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

6. Stack the tire with the pre-tensioner seat belt on to of two tires without wheels. Stack a tire without a wheel on top of the tire with the pre-tensioner seat belt, and then stack another tire with a wheel on the very top.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

7. Secure the tires with wire.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

8. Connect the SST (Deployment tool) to the SST (Adapter harness).

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

9. Connect the SST (Deployment tool) to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

10. Verify that the red lamp on the SST (Deployment tool) is illuminated.

11. Verify that all persons are standing at least 6 m {20 ft} away from the vehicle.

12. Press the activation switch on the SST (Deployment tool) to operate (deploy) the pre-tensioner seat belt.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURES

WARNING:

13. Disconnect the SST (Deployment tool) from the SST (Adapter harness).

AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES

WARNING:

1. Remove the deployed air bag module or pre-tensioner seat belt.

2. Put the air bag module or pre-tensioner seat belt in a plastic bag, seal the bag, and then dispose of it.

Mazda 2. AIR BAG MODULE AND PRE-TENSIONER SEAT BELT DISPOSAL PROCEDURES

READ NEXT:

 Inspection of SST (Deployment Tool)

1. Before using the SST (49 H066 002), inspect its operation. Inspection Procedure 1. Follow the steps below to inspect the SST (49 H066 002). If not as indicated in the table, replace the SST (49

 Body and Accessories

 Foreword [Immobilizer System (Keyless Entry System) ]

DTCs are recorded in the PCM and instrument cluster when a malfunction is detected. The stored DTCs can be verified using the flashing pattern of the security light and M-MDS. There are some

SEE MORE:

 Power Window System Wiring Diagram [Power Window System]

FOREWORD [POWER WINDOW SYSTEM] Troubleshooting Procedure Slightly shake the wiring harness and connectors while performing the inspection to discover whether poor contact points are the cause of any intermittent malfunctions. CAUTION: If any of the following conditions continues indefinite

 Storage Compartments

WARNING Keep storage boxes closed when driving: Driving with the storage boxes open is dangerous. To reduce the possibility of injury in an accident or a sudden stop, keep the storage boxes closed when driving. Do not put articles in storage spaces with no lid: Putting articles in storag

© 2016-2021 Copyright www.m2info.net